PE pelletizing for packaging film production line

Our coustomer is a leading manufacturer of flexible packaging solutions, specializing in polyethylene (PE) films used for various applications including food packaging, industrial wrapping, and consumer goods. The company aimed to enhance its production capabilities by upgrading its PE pelletizing system to support an increased demand for high-quality packaging films.

Project Objectives
Enhance Production Capacity: Increase the output of PE pellets to meet rising market demand.
Improve Pellet Quality: Ensure consistent pellet size and quality to optimize film extrusion processes.
Reduce Operational Costs: Implement energy-efficient technologies to lower production costs.
Challenges
Inconsistent Pellet Quality: Variability in pellet size and quality was affecting downstream extrusion efficiency.
High Energy Consumption: Existing pelletizing equipment was energy-intensive, leading to high operational costs.
Limited Production Capacity: The existing setup could not handle the increased demand efficiently.
Solution
Equipment Upgrade
our customer decided to upgrade to an New extruder and Pelletizing System due to its superior cooling and pellet uniformity capabilities.

Increased Production Capacity: The new system increased the production capacity by 30%, allowing our customer to produce an additional 8 tons of PE pellets per day.
Improved Pellet Quality: The uniformity of the pellets improved significantly, reducing defects in the final film products and increasing the yield of high-quality films.
Cost Reduction: Energy-efficient technologies led to a 25% reduction in energy costs, saving the company $150,000 annually.
Enhanced Product Line Flexibility: The ability to produce various grades of PE enabled the company to expand its product offerings and enter new markets.