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Breakthroughs in Twin-Screw Extruder Technology Drive New Material Applications

.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 1000px; margin: 0 auto; } .gtr-heading { font-size: 18px !important; font-weight: 700; color: #2a4365; margin: 20px 0 10px; padding-bottom: 5px; border-bottom: 2px solid #e2e8f0; } .gtr-subheading { font-size: 16px !important; font-weight: 600; color: #2c5282; margin: 15px 0 8px; } .gtr-content { font-size: 14px !important; margin-bottom: 12px; } .gtr-list { padding-left: 20px; margin: 10px 0; } .gtr-list li { margin-bottom: 8px; font-size: 14px !important; } .gtr-divider { height: 1px; background-color: #e2e8f0; margin: 20px 0; } I. Core Technology Upgrades: Intelligent Drive and Precision Manufacturing Lead Industry Transformation 1. Synergistic Breakthrough in High Torque and Low Energy Consumption New-generation twin-screw extruders enhance melting efficiency by 30%+ through optimized screw structures (e.g., deepened screw channels). Integrated with high-precision temperature control (±0.5℃), energy consumption reduces by 15%, meeting industrial-grade noise standards 2. Modular Smart Control System Implementation Domestic manufacturers enable full-process digital management with embedded sensors monitoring melt pressure, temperature, and dispersion uniformity. Intelligent modules cut failure rates by 40% and boost operational efficiency 25%, rivaling global benchmarks like Coperion's ZSK series 3. Multi-layer Co-extrusion Expands Functional Boundaries Synchronized extrusion of up to 7 material layers (e.g., PVC/PE/ABS) via composite flow channels and multi-directional feeding systems, enabling domestic production of high-barrier films and pipes with 98% material utilization II. Raw Material Application Innovations: Green Compatibility and High-performance Material Processing 1. Overcoming Processing Barriers for Bio-based Materials Low-shear screw configurations process heat-sensitive PLA/PHA at 135-160℃ without degradation, supporting eco-friendly packaging 2. Enhanced Engineering Plastic Modification Efficiency Optimized self-cleaning segments achieve glass fiber retention >0.8mm and dispersion uniformity ≤5% in PA/PC composites (40mm lab-grade models) 3. High-value Recycling Breakthrough Integrated melt filtration and online devolatilization remove >90% VOCs from recycled PET/PP, restoring near-virgin material properties III. New Directions in Domestic Manufacturing: Customization Empowers Global Markets Localized Tapered Twin-Screw TechnologyFoshan-developed conical units boost mixing efficiency 22%, capturing 30% market share in profile extrusion and exporting to 20+ countries Full Industrial Chain CollaborationCustomizable L/D ratios (32-60:1) and MFI compatibility (0.1-500g/10min) support medical tubes to automotive parts production

2025

08/01

Foreign customers visited our factory, successfully placed orders, and successfully completed production, inspection, delivery and installation

Recently, our company welcomed a team of international customer representatives for an in-depth factory tour and technical exchange. This visit not only further deepened our cooperative relationship but also successfully led to the customer's order for our Model 65B twin-screw extruder. The entire process, from production to inspection, delivery, and installation, was successfully completed.   Twin-screw extruders help improve material processing technology. This customer selected our Model 65B twin-screw extruder, primarily for processing PP/ABS+talc composites. With the increasing market demand for high-performance composites, twin-screw extruders have become the preferred equipment for many high-end manufacturers due to their efficient and uniform mixing and plasticizing capabilities. During the factory tour, the customer expressed high recognition for our sophisticated manufacturing processes and strict quality control system. We specifically demonstrated the technical advantages of the Model 65B and provided a detailed technical explanation, including the machine's high performance and stability in the production of PP/ABS+talc composites, earning the customer's trust and praise.   The project progressed smoothly and was delivered on time. After the customer placed the order, our company immediately commenced production. The 65B twin-screw extruder successfully completed production as per the contract requirements and underwent rigorous machine testing. The test results demonstrated smooth operation and superior performance, fully meeting the customer's technical requirements. The equipment was subsequently shipped on schedule and arrived at the customer's designated location. After on-site installation and commissioning, the equipment was successfully put into operation, achieving the expected production results. The customer expressed gratitude to our professional technical team and highly praised the equipment's stability and production efficiency.   Strengthening International Cooperation, Entering the Global Market This partnership marks a further expansion of our company's global presence. With our superior technical capabilities and high-quality customer service, we continue to earn the trust and favor of international customers. Going forward, we will continue to strengthen technological innovation, optimize our product portfolio, and strive to provide global customers with more advanced and reliable plastic extrusion equipment. We believe that through continued hard work and innovation, more international customers will become our long-term partners, jointly promoting technological advancement in the plastics processing industry.

2025

08/01

Maintenance Tips for Twin-Screw Extruders to Ensure Optimal Performance

Regular maintenance of twin-screw extruders is crucial to maintain their performance, extend their lifespan, and avoid costly downtime. These versatile machines, often used in the processing of polymers, require routine checks and care to function efficiently. To ensure smooth operation, it is recommended to perform daily inspections of the screw elements and barrel for signs of wear or damage. Cleaning the barrel and screws after each use prevents material build-up, which can lead to uneven extrusion or contamination. Lubricating the drive components and checking the alignment of the screws will reduce friction and enhance the overall stability of the extruder. Regularly monitoring temperature and pressure settings is essential for consistent results. Sudden temperature fluctuations or irregular pressure can indicate potential issues that may affect the quality of the final product. Additionally, replacing worn-out or damaged parts, such as seals and bearings, is essential to prevent malfunctions and downtime. For optimal results, scheduled professional servicing should be considered, especially for high-production machines. A proactive maintenance approach not only enhances machine efficiency but also ensures the quality of extruded materials. By following these basic maintenance guidelines, operators can maximize the performance and lifespan of their twin-screw extruders, ensuring reliable output and reducing unexpected repairs.

2025

03/20

Innovative PVC Extruder Technology Boosts Efficiency and Ensures High-Quality Production

  As the plastic industry faces increasing demands for high performance and environmental responsibility, polyvinyl chloride (PVC) extruder technology has achieved a significant breakthrough. The newly developed single-screw extruder, designed specifically for PVC materials, not only enhances production efficiency but also ensures consistent product quality, driving further advancements in plastic processing technology.   Material and Preparation   Polyvinyl chloride (PVC) is a versatile thermoplastic commonly used in construction materials, cable insulation, piping, and decorative items. Due to PVC’s high moisture absorption, the material must be properly dried before processing to prevent bubbles or surface defects during high-temperature processing, which could compromise the final product's quality. Heating Temperature and Chemical Reactions PVC melts within a temperature range of 160°C to 200°C. At this temperature, PVC undergoes a physical melting process. However, improper temperature control can cause PVC to decompose at high temperatures, releasing hydrogen chloride gas, which can negatively impact material performance and pose environmental and health risks. Therefore, our single-screw extruder is equipped with a precise temperature control system that ensures PVC remains within a safe temperature range during melting and extrusion, preventing material degradation and harmful gas emissions. Extruder Technology The newly developed single-screw extruder is optimized to meet the specific needs of PVC processing. The screw design has been precisely adjusted to enhance the uniformity and flow of the melt, improving the surface finish and mechanical properties of the final product. The equipment is easy to operate and highly efficient, making it particularly suitable for large-scale PVC product manufacturing, ensuring product consistency and stable quality. Environmental and Energy Efficiency The new single-screw extruder excels not only in efficiency but also in environmental and energy-saving aspects. The machine features the latest energy-saving heating technology, reducing energy consumption while shortening heating times, further improving production efficiency. Additionally, the waste gas treatment system effectively captures and processes hydrogen chloride gas produced during production, minimizing environmental impact and ensuring a green and sustainable manufacturing process. Market Outlook As PVC finds extensive applications in construction and industrial sectors, the demand for efficient and environmentally friendly PVC extruders continues to grow. The introduction of the new single-screw extruder provides companies with a more efficient and eco-friendly production tool, meeting the market's demand for high-quality PVC products and driving technological progress within the industry. Conclusion The newly designed single-screw extruder for PVC materials opens up new avenues for the plastic processing industry with its exceptional performance and eco-friendly design. We believe that this technological innovation will lead the industry towards a more efficient and sustainable future.

2024

08/14

2024.08 Innovative technology breakthrough: Application of twin-screw extruder in PEEK material production

  Innovative technology breakthrough: Application of twin-screw extruder in PEEK material production   With the continuous progress of materials science and engineering technology, a high-performance engineering plastic called polyether ether ketone (PEEK) is gradually becoming the darling of the industry. PEEK is known for its excellent mechanical properties, chemical resistance, heat resistance and wear resistance, and is widely used in aerospace, automotive manufacturing, medical devices and electronic and electrical fields.   PEEK is a semi-crystalline, high-performance polymer with excellent thermal stability and mechanical strength. Its ability to maintain its physical properties at temperatures up to 250 degrees Celsius makes PEEK ideal for manufacturing high-performance components.   PEEK materials have a wide range of applications, including but not limited to: Aerospace: Used to make components that are lightweight and resistant to high temperatures. Automotive industry: For the manufacture of engine components and electrical systems. Medical devices: Used in the manufacture of implants and surgical tools due to their biocompatibility. Electronic and electrical: used in the manufacture of high temperature resistant insulation materials and connectors. The processing temperature of PEEK is usually between 350°C and 400°C, which requires that the processing equipment must have precise temperature control capabilities to ensure that the performance of the material is not damaged during processing.   Twin-screw extruder is the key equipment of PEEK material granulation. Its working principle is based on two meshing screws, which rotate in the extruder barrel to evenly mix, melt, transport, and finally extrude the PEEK raw material through the mold into the desired shape of particles. Raw material delivery: The rotation of the screw will evenly feed PEEK raw materials into the extruder. Melt mixing: In the heating area, PEEK raw material begins to melt under the action of heat, and is fully mixed under the push of the screw. Pressure build up: As the screw advances further, the molten PEEK material builds up pressure inside the barrel. Filtration and homogenization: The melt is passed through a filter to remove impurities and further homogenize. Pelletizing: The melt passes through a mold and forms particles of a specific shape, which are then cooled and collected. Through this efficient production process, the twin-screw extruder can not only ensure the high quality of PEEK materials, but also improve production efficiency and reduce costs. With the continuous progress of technology, the application prospect of twin-screw extruder in PEEK material production will be broader.   With the growing global demand for high-performance materials, the application of twin-screw extruders in the production of PEEK materials will become an important force to promote industrial development. We look forward to this technology revolutionizing more industries and contributing to the advancement of materials science worldwide."

2024

08/12

Innovative technologies leading the future: the application of twin-screw extruders in the pelletizing of PA+GF

  Innovative technologies leading the future: the application of twin-screw extruders in the pelletizing of nylon and glass fiber materials     With the rapid development of the plastics industry, the demand for high-performance plastic materials is increasing day by day. Nylon Reinforced with Glass Fiber, as an engineering plastic with excellent mechanical properties and heat resistance, has been widely used in automotive, electronics, aerospace and other fields. In order to meet the market demand for high quality nylon and glass fiber materials, our company has introduced advanced twin-screw extruder technology to provide more efficient and environmentally friendly granulation solutions. The processing temperature of nylon plus glass fiber materials is usually between 260°C and 290°C. In this temperature range, nylon matrix and glass fiber can be fully melted and evenly mixed to form a composite material with good mechanical properties. Too high or too low a processing temperature can affect the properties of the material, such as melt strength, fluidity, and the molding quality of the final product.   The twin-screw extruder achieves efficient mixing of nylon and glass fiber through its unique screw design. The section design of the screw, including the conveying section, the melting section, the mixing section and the homogenization section, ensures the uniform melting and dispersion of the material during the extrusion process. In particular, the design of the mixing section enhances the shear mixing ability of the material by changing the pitch and shape of the screw, so that the nylon matrix and the glass fiber can be mixed more evenly.   The twin-screw extruder not only improves the mixing uniformity of nylon and glass fiber material, but also has a positive effect on the final properties of the material. By precisely controlling the processing temperature and screw speed, twin-screw extruders optimize material flow and melt strength, thereby improving the molding accuracy and surface quality of the product. In addition, the uniform mixing also helps to improve the mechanical strength and heat resistance of the material, so that it can maintain stable performance in harsh working environments. O March 2024      

2024

08/08

In 2023, the plastic machinery industry will achieve double growth in the global market

  In 2023, the plastic machinery industry will achieve double growth in the global market, stable growth in the domestic market, and international expansion. Looking forward to the green and intelligent future of the industry, and moving towards a new era of sustainable development   Driven by the global economic recovery and the improvement of environmental awareness, the plastic machinery industry ushered in new development opportunities in 2023. This year, the plastic machinery industry has shown a positive growth trend in both the domestic and international markets, and has supported this trend with specific cases and data.   Domestic market demand is growing steadily:     Market size expansion: According to statistics, the market size of China's plastic machinery industry will increase by about 8% year-on-year in 2023, thanks to the continued growth in domestic demand for plastic products and the intelligent upgrading of the manufacturing industry. Technological innovation cases: For example, Nanjing Henglande, a well-known domestic plastic machinery company, successfully developed a fully electric twin-screw extruder with independent intellectual property rights. Its energy efficiency is more than 20% higher than that of traditional models and it quickly gained market recognition. The effect of policy support is significant: The state’s support policies for green manufacturing and intelligent manufacturing have provided strong support for the technological upgrading and market expansion of the plastic machinery industry. Competitiveness in the international market has been significantly improved:   Export data growth: According to customs data, China's total plastic machinery exports in the first half of 2023 increased by 15% year-on-year, demonstrating the competitiveness of Chinese plastic machinery in the international market. International cooperation case: Nanjing Henglande established a cooperative relationship with a well-known German automotive parts manufacturer, providing it with customized twin-screw extruders for the production of lightweight automotive interior parts. Diversified market layout: Chinese plastic machinery companies have not only made breakthroughs in traditional markets such as Southeast Asia and the Middle East, but have also successfully entered emerging markets such as South America and Africa. As the world pays more attention to environmental protection and sustainable development, the plastic machinery industry will continue to transform to green manufacturing and develop more energy-saving and environmentally friendly technologies and products. It is expected that by 2025, the intelligence level of China's plastic machinery industry will increase by 30%, and the intelligent optimization of the production process will be achieved by integrating advanced sensors, Internet of Things technology and artificial intelligence algorithms. Looking to the future, Chinese plastic machinery companies will continue to deepen their globalization strategy and accelerate the layout of the global market through overseas mergers and acquisitions, establishment of joint ventures, etc.   In 2023, the plastic machinery industry has achieved remarkable results in both domestic and foreign markets. With the continuous deepening of technological innovation and the continuous growth of market demand, we have reason to believe that the plastic machinery industry will usher in a broader development prospect.   We are a foreign trade company focusing on the research and development, production and sales of twin-screw extruders, and are committed to providing customers with efficient, energy-saving and environmentally friendly plastic processing solutions. Our products are widely used in many fields such as plastic recycling, biodegradable material production, and packaging material manufacturing.   We welcome global customers and partners to contact us to explore the green future of plastic processing together.        

2023

11/10

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