The client is a company dedicated to producing high-quality PET (polyethylene terephthalate) masterbatch. These color masterbatch are used in products such as plastic packaging, fibers, and preforms to provide consistent color and enhanced performance for the final product. With the increasing demand for high-quality and environmentally friendly products in the market, customers have decided to upgrade their PET masterbatch production process to increase production, optimize product quality, and reduce energy consumption.
Project objectives
Challenge
Solution
Industries has chosen an efficient twin-screw extruder known for its excellent mixing and dispersing capabilities, which can meet the production needs of high-quality PET masterbatch.
Key characteristics of twin-screw extruder
Pre mixing process: Introducing advanced pigment pre mixing technology to ensure preliminary uniform mixing of pigments and PET raw materials before entering the extruder, improving the color consistency of the final product.
Automated control system: An automated production control system has been installed to monitor and adjust key process parameters in real-time, such as temperature, pressure, and screw speed, to ensure consistent quality of each batch of products.
Cooling and granulation system upgrade: The cooling and granulation equipment has been upgraded to ensure uniform cooling speed of color masterbatch, avoiding particle deformation or quality fluctuations caused by uneven cooling.
result
Sustainable production: By improving production processes and equipment, customers not only enhance product quality and production efficiency, but also reduce carbon emissions, helping the company achieve its environmental goals.
The successful implementation of this project has further enhanced the customer's competitiveness in the PET masterbatch market, and has also made significant contributions to the company's sustainable development and cost control.