Two Stage Extruder Machine

A Two Stage Extruder, also known as a twin-screw extruder or a two-stage extrusion system, is a type of extrusion equipment that uses two separate stages or sections to process materials, particularly plastics and polymers. Here are the key points about two-stage extruders:

1. Dual Functionality: The two-stage extruder is designed to perform two main functions in separate stages. The first stage typically involves melting and mixing, while the second stage is responsible for further mixing, devolatilization (removal of volatile components), and forming the final product.

2. Configuration: It often consists of two screws within a single barrel. The first stage may be a co-rotating twin-screw extruder for intensive mixing, and the second stage could be a single-screw extruder that operates at a lower speed for additional mixing and pumping.

3. Processing Capabilities: Two-stage extruders are particularly useful for processing materials that are sensitive to heat and shear, such as PVC and other polymers used in the production of cables, profiles, and films.

4. Temperature Control: These extruders allow for better temperature control throughout the process, which is crucial for maintaining the quality of heat-sensitive materials.

5. Efficiency: By separating the functions of melting and mixing, two-stage extruders can achieve higher efficiency and better product quality compared to single-stage extruders.

6. Customization: The design of two-stage extruders can be customized to meet specific processing requirements, including the length and diameter of the screws, the type of screw elements, and the configuration of the barrels.

7. Applications: They are widely used in the production of various plastic products such as cables, pipes, films, sheets, and profiles. They are also used in compounding and recycling processes.

8. Advantages: Two-stage extruders offer several advantages, including improved mixing and dispersion, better control over the residence time of the material in the extruder, and the ability to process a wide range of materials with different viscosities and thermal stabilities.

9. Energy Efficiency: By separating the melting and pumping processes, two-stage extruders can be more energy-efficient, as the second stage can operate at a lower temperature and pressure.

10. Flexibility: They provide flexibility in processing, allowing for the adjustment of screw speed, temperature profile, and other parameters to optimize the process for specific materials and end products.

FAQ
1:Is it OK to print my logo on extruder machine?
Yes. Please inform us formally before our production
2:Can I have a sample order for extruder?
Yes, we welcome sample order to test and check quality. Mixed samples are acceptable.
3:How to proceed an order for ?
A: Firstly ,let us know your requirements or application.
Secondly ,We quote according to your requirements or our suggestions.
Thirdly ,customer confirms the samples and places deposit for formal order.
Fourthly, We arrange the production.
4: Do you offer guarantee for the products?
Yes, we offer a 1 year warranty on our products after shipment.
5:What other after-sales servic​es do you offer?
During the warranty period, we are responsible for repairing the equipment free of charge (except for wearing parts and human factors).
Good prices for wearing parts (e.g. threaded elements)